Customized Water Cooled Screw Chiller 100HP Water Cooled Screw Chiller

Precision Heat Exchange & Intelligent Control Architecture

Engineered for 24/7 Reliability in High-Heat Industrial & Data Center Environments

1. High-Performance Evaporator Technology

• Enhanced Internal & External Threading: Our evaporators utilize high-grade copper tubing with a specialized internal and external threaded reinforcement. This dual-threading significantly increases the surface area for refrigerant-to-water heat transfer, ensuring an optimal cooling effect.

• Superior Thermal Insulation: The evaporator body is encased in a 25mm thick high-density PE insulation board. This industrial-grade barrier effectively prevents external condensation and minimizes cooling capacity loss, ensuring every kilowatt of energy is directed toward your process.

2. Advanced Condenser Engineering

• Trapezoidal Low-Fin Copper Pipes: Constructed with imported copper pipes processed into trapezoidal low-fin geometries. This design drastically enhances heat dissipation capacity compared to standard smooth-wall piping.

• Low-Fouling & High Maintenance Efficiency: The optimized surface profile is engineered to reduce water pressure drop and resist scaling. This facilitates easier cleaning and routine maintenance, preserving the unit’s peak performance over long-term operation.

3. Multi-Tiered Safety & Protection Suite

To ensure the "Zero Downtime" required by modern industry, the unit is integrated with a comprehensive mechanical and electronic safety network:

• Pressure & Thermal Safeguards: Includes high/low pressure switches, temperature control switches, and antifreeze protection.

• Compressor Longevity Suite: Features dedicated overload protectors, compressor overheat sensors, and a frequent-start preventer to eliminate motor stress.

• Emergency Indicators: Equipped with a fusible bolt and an abnormal status indicator system for immediate fault identification and rapid troubleshooting.

4. High-Intelligence Computer Control System

• PIC/PC-Level Logic: Our high-intelligence control system offers the processing power of a PC-level computer. It supports remote monitoring and control, allowing facility managers to oversee operations from a centralized command center.

• Intuitive HMI: Features a low-failure-rate interface that is simple to install and operate. System parameters can be adjusted instantly via an intuitive touch-panel, providing reliable, real-time response to changing environmental conditions.

5. Specialized Solution for Data Centers

In environments where server density generates massive heat loads, our water-cooled screw chillers outperform traditional air-cooled alternatives:

• Superior Heat Dissipation: The water-cooled design leverages the higher thermal conductivity of water, efficiently rejecting heat to a cooling tower even during peak summer loads.

• Dynamic Load Matching: Advanced controls monitor server heat output in real-time, automatically modulating the screw compressor's capacity. This safeguards critical hardware reliability while drastically minimizing PUE (Power Usage Effectiveness) and energy costs.